DoLINE Application: Elevate Your Production Efficiency
Overview
DoLINE is a cutting-edge software designed to enhance production efficiency and streamline loss management in manufacturing processes. Leveraging advanced technology, DoLINE empowers factory managers and executives with clear visibility into operational performance, facilitating swift decision-making based on accurate and real-time data. Unlike conventional visual management systems such as Target Boards and Andons, DoLINE overcomes limitations in data visualization and responsiveness to issues.
Challenges
Numerous challenges within manufacturing processes can hinder productivity, including:
Production Delays: Disruptions caused by equipment malfunctions or slower-than-expected worker performance.
Machine Downtime: Equipment failures resulting in production halts without immediate root cause identification.
Raw Material Issues: Utilization of substandard materials or components leading to production defects and rework.
Resource Waste: Inefficient use of raw materials, energy and time, negatively impacting overall efficiency.
Comparison of Problem-Solving Approaches
Manual:
Relies on manual data recording, resulting in limited visibility into production data.
Tracking production status is challenging, leading to delayed data analysis and slow response to issues.
High long-term costs due to resource and time consumption in data management.
Andon Board:
Uses color-coded signals (red, yellow, green) to indicate production status and issues in real-time.
Enables operators and managers to quickly assess the situation.
Incurs long-term maintenance costs, despite providing rapid response times.
Target Board:
Displays production progress against targets and provides updates.
Helps track production goals.
Cannot respond to issues immediately, and the information presented is basic, limiting in-depth analysis.
Moderate maintenance costs.
DoLINE:
Utilizes advanced technology to manage production data, providing real-time visualization on Android TV.
Enables easy tracking of production status, instant updates, and detailed problem analysis.
Calculates production efficiency in real-time, facilitating timely decision-making based on actual conditions.
Offers user-friendly and accessible interface, supporting multiple users and remote access.
Key Features
Production Monitoring Dashboard: Displays essential information such as production status, cycle time, and loss trends in an easy-to-understand format.
Camera-Based Inspection System: Automatically records and detects the root causes of downtime.
Data Recording and Analysis: Deeply records losses and issues, enabling analysis for process improvement.
Real-time Calculations: Provides real-time production efficiency calculations, supporting swift decision-making.
Connectivity and Analysis
DoLINE seamlessly integrates with various equipment and machines through automation, enabling in-depth production data analysis. The processed data is presented in a user-friendly dashboard accessible at any time. DoLINE's rapid and accurate data processing empowers efficient decision-making.
Connectivity Features:
Connects to machines and sensors for real-time data acquisition.
Works with IoT devices for product control and performance monitoring.
Performs in-depth data analysis to understand production processes and refine metrics.
Integration with nimitFlow Low-Code Platform:
Accelerates data analysis and efficiency using data science, AI and machine learning.
Simplifies data transformation into actionable insights.
Offers features like real-time alerts, rapid decision-making, enhanced operational efficiency, and optimized resource utilization.
Pricing and Packages
DoLINE offers a variety of packages to cater to diverse organizational needs:
Free Trial:
Access to the production dashboard.
One Excel report export per day.
Supports 1-4 users (depending on registration type).
Subscription Package: ฿3,900/month
Includes features from the free trial.
Supports a larger number of users.
Comprehensive dashboard system.
Unlimited Excel report exports.
Enterprise Package: ฿252,000 (for large organizations)
Supports 8 users.
Unlimited Excel exports.
On-premises server deployment.
Additional Costs:
฿1,100/month for camera recording system.
฿610/month for loss analysis system.
With its comprehensive solution, DoLINE empowers factory managers and executives to elevate production efficiency to new heights. Contact us for a free trial today and discover the future of production monitoring!
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